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Journal Article

Dynamic Analysis of Car Ingress/Egress Movement: an Experimental Protocol and Preliminary Results

2009-06-09
2009-01-2309
This paper focuses on full body dynamical analysis of car ingress/egress motion. It aims at proposing an experimental protocol adapted for analysing joint loads using inverse dynamics. Two preliminary studies were first performed in order to 1/ define the main driver/car interactions so as to allow measuring the contact forces at all possible contact zones and 2/ identify the design parameters that mainly influence the discomfort. In order to verify the feasibility of the protocol, a laboratory study was carried out, during which two subjects tested two car configurations. The experimental equipment was composed of a variable car mock-up, an optoelectronic motion tracking system, two 6D-force plates installed on the ground next to the doorframe and on the car floor, a 6D-Force sensor between the steering wheel and the steering column, and two pressure maps on the seat. Motions were reconstructed from measured surface markers trajectories using inverse kinematics.
Journal Article

Thermal Considerations for Meeting 20°C and Stringent Temperature Gradient Requirements of IXO SXT Mirror Modules

2009-07-12
2009-01-2391
The Soft X-Ray Telescope (SXT) is an instrument on the International X-Ray Observatory (IXO). Its flight mirror assembly (FMA) has a single mirror configuration that includes a 3.3 m diameter and 0.93 m tall mirror assembly. It consists of 24 outer modules, 24 middle modules and 12 inner modules. Each module includes more than 200 mirror segments. There are a total of nearly 14, 000 mirror segments. The operating temperature requirement of the SXT FMA is 20°C. The spatial temperature gradient requirement between the FMA modules is ±1°C or smaller. The spatial temperature gradient requirement within a module is ±0.5°C. This paper presents thermal design considerations to meet these stringent thermal requirements.
Journal Article

International Space Station United States Operational Segment Crew Quarters On-orbit vs. Design Performance Comparison

2009-07-12
2009-01-2367
The International Space Station (ISS) United States Operational Segment (USOS) received the first two permanent ISS Crew Quarters (CQ) on Utility Logistics Flight Two (ULF2) in November 2008. As many as four CQs can be installed in the Node 2 element to increase the ISS crew member size to six. The CQs provide crew members with private space that has enhanced acoustic noise mitigation, integrated radiation-reduction material, communication equipment, redundant electrical systems, and redundant caution and warning systems. The rack-sized CQ system has multiple crew member restraints, adjustable lighting, controllable ventilation, and interfaces that allow each crew member to personalize his or her CQ workspace. The deployment and initial operational checkout during integration of the ISS CQ to Node 2 is described in this paper.
Journal Article

Developing Abrasion Test Standards for Evaluating Lunar Construction Materials

2009-07-12
2009-01-2377
Operational issues encountered by Apollo astronauts relating to lunar dust were catalogued, including material abrasion that resulted in scratches and wear on spacesuit components, ultimately impacting visibility, joint mobility and pressure retention. Standard methods are being developed to measure abrasive wear on candidate construction materials to be used for spacesuits, spacecraft, and robotics. Calibration tests were conducted using a standard diamond stylus scratch tip on the common spacecraft structure aluminum, Al 6061-T6. Custom tips were fabricated from terrestrial counterparts of lunar minerals for scratching Al 6061-T6 and comparing to standard diamond scratches. Considerations are offered for how to apply standards when selecting materials and developing dust mitigation strategies for lunar architecture elements.
Journal Article

Results of Multifunctional Condensing Heat Exchanger for Water Recovery Applications

2009-07-12
2009-01-2383
Humidity control within confined spaces is of great importance for current NASA environmental control systems and future exploration applications. The engineered multifunction surfaces (MFS) developed by ORBITEC is a technology that produces hydrophilic and antimicrobial surface properties on a variety of substrate materials. These properties combined with capillary geometry create the basis for a passive condensing heat exchanger (CHX) for applications in reduced gravity environments, eliminating the need for mechanical separators and particulate-based coatings. The technology may also be used to produce hydrophilic and biocidal surface properties on a range of materials for a variety of applications where bacteria and biofilms proliferate, and surface wetting is beneficial.
Journal Article

Data Abstraction Architecture for Monitoring and Control of Lunar Habitats

2009-07-12
2009-01-2465
A Lunar habitat will be highly sensored and generate large amounts of data or telemetry. For this data to be useful to humans monitoring these systems and to automated algorithms controlling these systems it will need to be converted into more abstract data. This abstracted data will reflect the trends, states and characteristics of the systems and their environments. Currently this data abstraction process is manual and ad hoc. We are developing a Data Abstraction Architecture (DAA) that allows engineers to design software processes that iteratively convert habitat data into higher and higher levels of abstraction. The DAA is a series of mathematical or logical transformations of telemetry data to provide appropriate inputs from a hardware system to a hardware system controller, system engineer, or crew. The DAA also formalizes the relationships between data and control and the relationships between the data themselves.
Journal Article

Main Design Factors and Unified Software Structure for Cable Puller and Caliper Integrated Type Electric Parking Brakes

2009-10-11
2009-01-3022
The main classification of Electric Parking Brakes (EPB) can be made into cable puller and caliper integrated types. In this paper, the main design considerations that need to be made for each type of system will be examined. In terms of mechanical design, actuator design factors including target capacity, system size, and vehicle mounting will be briefly discussed. In terms of software, a unified software structure that can incorporate both types of EPBs will be introduced. This unified approach, made up of fixed and variable modules, allows for more efficient software development for both types of EPB systems. The fixed modules are related to the identical target functions regardless of EPB type, while the variable modules are made up of the different considerations that need to be made depending on the EPB type in order to meet such targets. Finally, some test results of target functions for both types of EPB systems will be given.
Journal Article

Sphere-To-Cone Mating – New Solution to Improve Brake Tube Connector Sealing Robustness

2009-10-11
2009-01-3024
Recently invented solutions (Canadian Patent 2593305 and United States Patent Applications 20090015008 and 20070194567) incorporate sphere-to-cone type of the interaction between sealing surfaces in a brake tube connector. An interaction of sphere-to-cone type has numerous advantages over one with a cone-to-cone type which is currently utilized in conventional automotive brake tube connectors. Incorporation of a sphere-to-cone interaction between the sealing surfaces dramatically improves connector's sealing robustness. Sphere-to-cone based connectors are resilient to the tube and seat axes misalignment. Correspondingly, sphere-to-cone based connectors have less variation of the securing torque and virtually no propensity to locked misalignment occurrence. The article analyzes another fundamental advantage of a sphere-to-cone mating over the conventional cone-to-cone one.
Journal Article

Stability Analysis of a Disc Brake with Piezoelectric Self-Sensing Technique

2009-10-11
2009-01-3034
Piezoelectric self-sensing allows to measure frequency response functions of dynamical systems with one single piezoelectric element. This piezoceramics is used as actuator and sensor simultaneously. In this study, a model-based piezoelectric self-sensing technique is presented to obtain potential squealing frequencies of an automotive disc brake. The frequency-response function of the brake system is obtained during operation by measuring the current flowing through the piezoelectric element while the piezoelectric element is driven by a harmonic voltage signal with constant amplitude. The current flow is composed of the part which is required to drive the piezoelectric element as an actuator and a second part which is the sensor signal that is proportional to the vibration amplitude of the attached mechanical system. Typically the first part is dominant and the influence of the mechanical system is marginal.
Journal Article

Current and New Approaches for Brake Noise Evaluation and Rating

2009-10-11
2009-01-3037
Predominant brake noise evaluation and rating was developed many years ago and no longer fulfills the need of modern development work. An extended description of a noisy brake event (European expert group guideline EKB 3006) and a standardized test data exchange format, allowing the comparison of different source test results (EKB 3008) are presented. Today's noise rating systems are described and compared by selected examples. The paper proposes an open 4 level noise rating system (EKB 3007). It starts with simple occurrence statistics, noise rating based on sound levels, situational noise rating including duration and finally based on the human perception, described by psychoacoustics.
Journal Article

Stator Side Voltage Regulation of Permanent Magnet Generators

2009-11-10
2009-01-3095
Permanent magnet AC generators are robust, inexpensive, and efficient compared to wound-field synchronous generators with brushless exciters. Their application in variable-speed applications is made difficult by the variation of the stator voltage with shaft speed. This paper presents the use of stator-side reactive power injection as a means of regulating the stator voltage. Design-oriented analysis of machine performance for this mode of operation identifies an appropriate level of machine saliency that enables excellent terminal voltage regulation over a specified speed and load range, while minimizing stator current requirements. This paper demonstrates that the incorporation of saliency into the permanent magnet generator can significantly reduce the size of the reactive current source that is required to regulate the stator voltage during operation over a wide range of speeds and loads.
Journal Article

System Dependency Analysis as a Common Cause Search Engine for Complex Aircraft Systems

2009-11-10
2009-01-3105
The system dependency analysis for complex aircraft systems is a model-based methodology and tool for analyzing availability and minimum acceptable control requirements for failures or event scenarios to support the aircraft and system safety analyses (SAE ARP4761) required to show compliance to 14CFR/CS §25.1309, §25.671 and other, related requirements. Aspects of the system such as functional interaction and dependencies to supply systems, physical items (equipment, wiring and tubing) and installation aspects are included in the analysis. This paper describes additional steps to enable the search for potential common cause failure conditions for the system of interest or airplane level systems based on the system model. Common cause analysis (CCA) procedures using the system dependency analysis rely on a systematic and checklist-based approach to determine potential common cause failure conditions.
Journal Article

System Dependency Analysis Supporting Common Cause Analyses of Complex Aircraft Systems

2009-11-10
2009-01-3107
The system dependency analysis for complex aircraft systems is a model-based methodology and tool for analyzing availability and minimum acceptable control requirements for failures or event scenarios to support the aircraft and system safety analyses (SAE ARP4761) required to show compliance to 14CFR/CS §25.1309, §25.671 and others. Aspects of the system such as functional interaction and dependencies to supply systems, physical items (equipment, wiring and tubing) and installation aspects are included in the analysis. The SAE paper “System Dependency Analysis for Complex Aircraft Systems” (2007-01-3852) describes the modeling approach and the analysis of system dependencies supporting the aircraft and system safety analyses. This paper provides examples for using the system dependency analysis to support the common cause analyses (SAE ARP4761) for complex aircraft systems.
Journal Article

Real Time Implementation of DOC-DPF Models on a Production-Intent ECU for Controls and Diagnostics of a PM Emission Control System

2009-10-06
2009-01-2904
This paper describes the joint development by Tenneco and Pi Shurlok of a complete diesel engine aftertreatment system for controlling particulate matter emissions. The system consists of a DOC, DPF, sensors, controller and an exhaust fuel injection system to allow active DPF regeneration. The mechanical components were designed for flow uniformity, low backpressure and component durability. The overall package is intended as a complete PM control system solution for OEMs, which does not require any significant additions to the OEM's engine control strategies and minimizes integration complexity. Thus, to make it easier to adapt to different engine platforms, ranging from small off-road vehicle engines to large locomotive engines, model-based control algorithms were developed in preference to map-based controls.
Journal Article

Inferential Sensing Techniques to Enable Condition Based Maintenance

2009-10-06
2009-01-2912
Inferential sensing, as it relates to the equipment operator, can be viewed as human intuition [1]. The person operating the equipment can sense there is something wrong while their intuition tells them when and what needs troubleshooting and repair. Attempts have been made to implement this human intuition model to monitor a vehicle operation and detect abnormalities. In many approaches traditional sensors are added to the vehicle which increases cost, complexity, and another failure point. After years of developments and techniques, there are few highly reliable on-board systems that can duplicate the human intuition model since the specific failure cannot be directly measured but must be inferred from a variety of symptoms. This paper describes an engineering approach using Physics of Failure (PoF) for specific subsystems, developing the applicable fatigue models, and then collecting, monitoring, and manipulating the real-time on-vehicle data to complement the “operator intuition”.
Journal Article

Verification and Validation According to IEC 61508: A Workflow to Facilitate the Development of High-Integrity Applications

2009-10-06
2009-01-2929
Model-Based Design with production code generation has been extensively utilized throughout the automotive software engineering community because of its ability to address complexity, productivity, and quality challenges. With new applications such as lane departure warning or electromechanical steering, engineers have begun to consider Model-Based Design to develop embedded software for applications that need to comply with safety standards such as IEC 61508. For in-vehicle applications, IEC 61508 is often considered state-of-the-art or generally accepted rules of technology (GART) for development of high-integrity software [6, 11]. In order to demonstrate standards compliance, the objectives and recommendations outlined in IEC 61508-3 [8] must be mapped onto processes and tools for Model-Based Design. This paper discusses a verification and validation workflow for developing in-vehicle software components which need to comply with IEC 61508-3 using Model-Based Design.
Journal Article

Assembly Simulation of Riveting Process

2009-11-10
2009-01-3215
The presented paper introduces the new software complex aimed at simulation of the riveting process as applied to aircraft parts. The software complex implements the novel mathematical model based on minimization of the potential energy. The paper gives the detailed description of the mathematical model and particularizes the main features of the software. The physical and numerical tests aimed at validation of the software are also described in the paper.
Journal Article

Model-Based Engineering for the Development of ARINC653 Architectures

2009-11-10
2009-01-3234
The concept of partitioned kernel, introduced by the Integrated Modular Avionics (IMA) architecture comes with new challenges (isolation enforcement, partitioning trade-off, etc.) that must be addressed during the design and the implementation of partitioned architectures. However, the development process frequently consists in handwriting code, which makes difficult the analysis of the system. Such a development process does not ease the design of high-integrity systems. Model Based Engineering describes architecture and application requirements with models. Models can be then used to ensure requirements enforcement or produce code, ensuring that requirements are enforced inside the implementation. In this paper, we claim the Architecture Analysis and Design Language (AADL) as a valuable candidate to support a Model-Based method for the design and the implementation of ARINC653 systems.
Journal Article

Proof-Based Engineering of Real-Time Applications: An RTEdge™ Case Study

2009-11-10
2009-01-3232
Edgewater's RTEdge™ Platform toolset is a model driven development environment for mission critical real-time systems. Using precise execution semantics and mathematical proof-based analysis, RTEdge™ enables the verification of critical properties of systems with high assurance. This case study will follow the design and implementation life-cycle of a system representing a real-world, mission critical domain: airborne electronic warfare. Using examples and constraints taken from this system, software components will be built to illustrate the principles of architectural conformance, timeliness and testing as executed within a static analysis framework. Using RTEdge™ as an example, this case study will introduce the concepts of model driven development in software and demonstrate how static analysis can be used to verify characteristics of a system that are traditionally left for later stages of development.
Journal Article

Optimized Safety-Critical Embedded Display Development with OpenGL SC

2009-11-10
2009-01-3140
Historically, the majority of avionics display manufacturers have sought custom solutions to support the development of cockpit displays, head-up displays and other avionics on-board and ground displays, from specification through to target. This was however a decision borne out necessity rather than choice since the inherent wisdom of a ‘commercial-off-the-shelf’ (COTS) approach had been understood and demonstrated in other parallel domains for some time. So, with this in mind, why was a more costly custom approach selected?
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